Have you ever come across a bag with an extra side or bottom flap and wondered – what is that? Chances are it was a gusset bag. Gusset bags are uniquely designed with an extra piece of material that allows the bag to expand, hold more contents, and stand upright on its own.

In this complete guide, we’ll cover everything you need to know about these useful and versatile bags:

What Exactly is a Gusset?

A gusset refers to the extra side or bottom flap on a bag that provides more space and structure. It’s an inset piece of fabric that allows the bag to expand outwards. Gussets were originally used in medieval armor before making their way to modern packaging.

On bags and pouches today, gussets serve several key functions:

• • Expand capacity

• • Improve bag structure so it stands up on its own

• • Allow more flexibility in bag shapes and sizes

Bottom vs Side Gusset Bags: Key Differences

There are two main types of gusseted bags:

Bottom Gusset Bags: Have gussets on bottom only Stand upright on their own Come in unique shapes like boxes More shelf presence but use more space Best for coffee, pet food, candy etc.

Side Gusset Bags:

Have gussets on sides only Collapse down when empty Simple pillow shape
Save shelf space but less visible
Used for dry goods, snacks, frozen items

Benefits of Using Gusseted Bags

Gusseted bags offer several advantages that make them a popular packaging choice across many industries:

1. • Increased Internal Capacity The extra gussets allow more room for your product while keeping bag exterior compact.

• • Sturdy Structure Gussets provide reinforced sides and base so bags hold shape.

• • Adaptability Gusset folds allow for more flexibility and customization in bag design.

• • High Visibility Stand-up bottom gusset bags showcase products beautifully on shelves.

• • More Print Real Estate With extra sides and faces, gusset bags offer more space for branding, labeling, messaging.

As you can see, gusseted bags solve many common packaging problems with their clever edesign focused on maximizing capacity and versatility.

Which Gusset Bag is Right For Your Product?

With so many options, selecting the right gusset bag can be tricky. Consider factors like:

• • Product type (liquid, granules, pellets)

• • Desired shelf presence

• • Packaging line specifications

• • Weight and dimensions

As a full-service packaging provider, we can help determine optimal gusset bag solutions tailored to your unique product mix and distribution needs. Contact us today to explore how gusseted pouches can benefit your branding and bottom line.